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The Tack Box · Metal Weight

Metal weight calculator

Plate, pipe, bar, tube. Every common steel, stainless, aluminum, and brass spec. One sheet or a thousand. Imperial and metric, switching on the fly, with the density shown so you can check the math.

Quick answer

Metal weight is volume times density. A36 mild steel is 0.2836 lb/in³, 304 stainless is 0.289 lb/in³, and 6061 aluminum is 0.0975 lb/in³. A 4×8 sheet of 1/4-inch A36 plate weighs about 327 lb.

Shape-specific calculators

Quoting a specific material and shape combo comes up a lot more than the generic version. We keep a separate page for each so it is one click from Google to the answer.

Metal weight comparison — same part, different materials

Side-by-side weight for the same dimensions across the materials shops use most. All numbers are a 4×8 sheet (48" × 96") at the given thickness.

ThicknessA36 Steel304 Stainless6061 AluminumBrass
1/8"163 lb166 lb56 lb177 lb
1/4"327 lb333 lb112 lb354 lb
3/8"490 lb499 lb168 lb530 lb
1/2"653 lb666 lb225 lb707 lb

Aluminum is about 34% the weight of steel for the same dimensions. Stainless and brass are slightly heavier than mild steel. These numbers use the exact densities in the calculator above.

The densities behind the math

Materiallb/in³g/cm³
Mild steel (A36)0.28367.85
Stainless 3040.2898.00
Stainless 3160.2898.00
Aluminum 6061-T60.09752.70
Aluminum 50520.09682.68
Brass (C260/C360)0.3078.50
Copper C1100.3238.94
Gray cast iron (Cl 40)0.2587.15
Titanium Grade 20.1634.51

Sources: MatWeb, AK Steel datasheets, Copper.org, AmesWeb. Real stock varies 2–3% from these numbers due to mill tolerances and alloy composition.

Questions welders keep asking

How do you calculate the weight of a metal part?

Multiply volume by density. Volume depends on the shape. Plate is length × width × thickness. Round bar is π × r² × length. Tube is the outer area minus the inner area times length. Density depends on the alloy. Mild steel is 0.2836 lb/in³, 6061 aluminum is 0.0975, 304 stainless is 0.289, brass is 0.307.

What is the density of mild steel in lb/in³?

0.2836 lb/in³ (7.85 g/cm³) for A36 mild steel. This is the number behind every "lb per foot" chart you will find for plate, pipe, and bar. Stainless is slightly denser at 0.289, tool steel is in the same range, and aluminum is about a third at 0.0975.

How much does A36 steel weigh?

A36 mild steel weighs 0.2836 lb per cubic inch, or 490 lb per cubic foot, or 7.85 g/cm³. It is the same density as 1018, 1020, and most hot-rolled and cold-rolled carbon steels. To get the weight of a specific part, multiply the volume (in cubic inches) by 0.2836.

What is the weight of mild steel per cubic inch?

0.2836 lb/in³. Mild steel covers A36, 1018, 1020, and other low-carbon steels — they all use the same density for weight calculations. In metric, that is 7.85 g/cm³. The density of stainless steel is slightly higher at 0.289 lb/in³ (8.00 g/cm³).

What is the weight of stainless steel per cubic inch?

0.289 lb/in³ (8.00 g/cm³) for 304 and 316 stainless steel. That is about 2% denser than mild steel at 0.2836 lb/in³. The nickel content (8–14%) in austenitic stainless is what makes it slightly heavier than carbon steel.

How much does a 4×8 sheet of 1/4 inch mild steel weigh?

About 327 pounds. Math: 48 × 96 × 0.25 × 0.2836 = 326.7 lb. The same sheet in 6061 aluminum is 112 lb. In 304 stainless it is 333 lb. 316 stainless is within 1% of the same number.

How much does a 4×8 sheet of 3/8 inch steel plate weigh?

About 490 pounds. Math: 48 × 96 × 0.375 × 0.2836 = 490.1 lb. That is 50% more than a 1/4 inch sheet (327 lb) because you are adding 50% more thickness. Real plate from the mill will be ±2–3% of that.

How much does 1 foot of 2 inch Schedule 40 steel pipe weigh?

About 3.65 lb per foot. Math: OD 2.375, wall 0.154, so ID = 2.067. Cross-section area = π/4 × (2.375² − 2.067²) = 1.07 in². Volume per foot = 12.9 in³. Weight = 12.9 × 0.2836 = 3.66 lb/ft. Published ASME B36.10 tables list 3.65 lb/ft. The 0.3% difference is rounding.

Does real stock match the calculated weight?

Within about 2–3%. Mill tolerances, scale, and slight variations in alloy composition mean the actual weight of a 4×8 plate might be 320 lb or 335 lb, not exactly 327. For quoting material cost, the calculated number is plenty accurate. For bearing load calculations, use the actual supplier certification.

Imperial or metric: does it matter?

No. The calculator handles both and shows results in both units. Imperial uses inches and pounds. Metric uses millimeters and kilograms. Pipe sizes stay in NPS (Nominal Pipe Size) even on metric projects because that is how the industry actually buys pipe.

Looking up material weight for a quote?

This calculator gives you the weight. Bead Board puts it in the quote — line items with material cost, labor, and markup — then tracks the job on your board with photos and time entries.

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