← Back to Bead Board
The Tack Box · Metal Weight

Aluminum plate weight calculator

1/4 inch 6061-T6 aluminum plate weighs 3.51 lb per square foot. A 4×8 sheet of 1/4 is 112 lb — about a third of the same steel plate (327 lb). 5052 is within 1% of the same weight. Density is 0.0975 lb/in³ for 6061-T6, 0.0968 for 5052. Pick your thickness, get the weight, quote the job.

Quick answer

1/4 inch 6061-T6 aluminum plate weighs 3.51 lb per square foot. A 4×8 sheet of 1/4 inch is 112 lb — about a third of steel. Plug in your size below.

Aluminum plate weight by thickness

SizeThicknessWeight
4' × 8'1/16"28 lb
4' × 8'1/8"56 lb
4' × 8'1/4"112 lb
4' × 8'3/8"168 lb
4' × 8'1/2"225 lb
5' × 10'1/4"175 lb

Formula: length × width × thickness × 0.0975 lb/in³. 5052 is 0.8% lighter than 6061. Not enough to matter for quoting, but exact on the calculator.

Questions welders ask about this one

How much does 1/4 inch aluminum plate weigh?

3.51 lb per square foot for 6061-T6. A standard 4×8 sheet of 1/4 inch 6061 weighs 112 lb. A 5×10 sheet is 175 lb. Formula: thickness (in.) × 144 × 0.0975 lb/in³.

What's the weight difference between aluminum and steel plate?

Aluminum is about a third of the weight. A 4×8 sheet of 1/4 inch mild steel (A36) weighs 327 lb. The same sheet in 6061 aluminum weighs 112 lb — 34% of the steel weight. Density comparison: steel is 0.2836 lb/in³, aluminum is 0.0975 lb/in³.

Is 5052 heavier than 6061 aluminum?

No, 5052 is slightly lighter. 6061-T6 is 0.0975 lb/in³ and 5052 is 0.0968 lb/in³ — a 0.7% difference. Not enough to matter for quoting. The real difference: 5052 bends better and has superior corrosion resistance in marine environments. 6061 is stronger and machines cleaner.

Other metal weight calculators

← All shapes and materials

Looking up material weight for a quote?

This calculator gives you the weight. Bead Board puts it in the quote — line items with material cost, labor, and markup — then tracks the job on your board with photos and time entries.

Other tools in the Tack Box

Why shops choose Bead Board