The Tack Box · Metal Weight

Stainless square tube weight calculator

Stainless square tube shows up on railings, food-grade frames, and architectural work. It runs four-plus times the price of mild steel per pound, so a sloppy weight estimate comes straight out of your pocket. We weigh 304 at 0.289 lb/in³. A 2×2×1/8 tube is 3.11 lb/ft. A 2×2×1/4 is 5.51 lb/ft. 316 is the same weight. Enter your size below.

Updated September 2026

Quick answer

Calculate 304 and 316 stainless square tube weight by outside dimension and wall thickness.

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Common 304 stainless square tube weights

Outside × walllb/ft
1" × 1" × 1/8"1.38
1.5" × 1.5" × 1/8"2.24
2" × 2" × 1/8"3.11
2" × 2" × 3/16"4.40
2" × 2" × 1/4"5.51
3" × 3" × 3/16"7.00
3" × 3" × 1/4"8.98
4" × 4" × 1/4"12.45

These use nominal wall and the same rounded-corner model as the calculator: outside corner radius twice the wall, inside radius one wall, the way AISC figures welded structural tube. Stainless mechanical tube is sometimes rolled with tighter corners, which makes it a percent or two heavier than this. 304 and 316 are within 1% of each other, so the calculator uses the same number for both.

Questions welders ask about this one

How much does 2×2×1/4 stainless square tube weigh?

About 5.51 lb per foot in 304, with the corners rounded the A500 way. 316 is the same. That is about 3 times the weight of the same tube in aluminum, and it costs a lot more per pound, so guess high on a cut list and you have eaten the job.

Does 304 and 316 stainless tube weigh the same?

For quoting, yes. Datasheets put 304 at 7.93 g/cm³ (0.2865 lb/in³) and 316 at 7.98, about 0.6% apart. The calculator uses 0.289 lb/in³ (8.00 g/cm³) for both, which runs about 1% heavy. The real difference is corrosion resistance: 316 adds molybdenum for salt and chemical environments.

How do I calculate custom stainless square tube weight?

Cross-section = 2 × wall × (2 × outside − 2 × wall), less the rounded corners: (4 − π) × (Ro² − Ri²), with Ro = 2 × wall and Ri = wall. Multiply by length and 0.289 lb/in³. Example: 1.5 × 1.5 × 1/8 over 6 ft comes to 13.5 lb. Or use the calculator above.

Weight is only half of material cost. To turn these pounds into a number you can quote, run the weld cost calculator for wire, gas, and labor per inch, or the job pricing calculator to build the whole bid.

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